Introduction to Total Productive Maintenance

Topic outline

• General
  

  General

  Course Tools
• Topic 1
  

  Topic 1

  Course Content

  • Introduction to TPM
  • Introduction File
  • What is TPM? File
  • Manufacturing Has Changed File
  • The Six Big Losses
  • Breakdowns File
  • Preventing Breakdowns File
  • Set-up & Adjustment File
  • Idling & Minor Stoppages File
  • Reduced Speed File
  • Quality Defects / Start-up Losses File
  • Maintenance Strategies
  • Breakdown (Reactive) Maintenance File
  • The Cost of Reactive Maintenance File
  • Preventive Maintenance File
  • Predictive Maintenance (Condition Monitoring) File
  • Reliability-Centred Maintenance File
  • Autonomous Maintenance File
  • Implementing TPM
  • Benefits to Operators & Maintenance Staff File
  • TPM Activities which People Need to Carry Out File
  • "The 5 Whys" File
  • Implementation of TPM File
  • The TPM Improvement Plan File
  • The 9 Steps of the TPM Improvement Plan File
  • Overall Equipment Effectiveness
  • Measuring Equipment Effectiveness File
  • Calculating OEE File
  • Worked Example of OEE File
  • Best of the Best File
  • Summary File