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Automotive Engineering III
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Topic outline
General
General
Course Tools
Topic 1
Topic 1
Chapter 1, Lecture 1 : Platforms and Modules
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Structure
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OEM Targets and Consequences for the Supplier Industry
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Hierarchy of Manufacturer and Supplier
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Possibility of Cost Reduction
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Structure
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Definition of Terms
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Definition of Platform Strategy and Modular Design
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Components of Platforms
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Utilizing of Platform Strategy
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Reduction of Product and Variant Mix
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Reduction of Development Time and Costs
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Differentiation of Brands
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Differentiation of Brands by Design and Technical Variation
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Volume Distribution of different Platforms of the VW Group
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Models of the A ? Platform of Volkswagen Group
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Component Platform / Cap in the complete Vehicle
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Audi Platform: Floor Area of Audi A6 / A4
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Audi Platform: Frame Side Rail with width matching in the Front End
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Torsion and Bending Moment Audi A4 / A6
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Fixture of Platform Component for the Body
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Audi A4 / A6 Body Sequence during Body Assembly
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Topic 2
Topic 2
Chapter 1, Lecture 2 : Platforms and Modules
Title
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Arrangement
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Modules and Systems
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Modular Vehicle Design
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Important Modules
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Example of a Frontend Module
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Description of Frontend Modules
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Requirements for Passive Safety
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Requirements of Passive Safety
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Ease of Installation
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Requirements for Economy
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Requirements for Frontend Modules
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Strategies for Modularization
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Possibilities for Modularisation
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1. Front- 1. Front- & Rear End Module Rear End Module
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Example: Front- Example: Front- & Rear End Module Rear End Module
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2. Vehicle Mid-Segmentation
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Example: Vehicle Mid-Segmentation
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3. Mid-Segmentation with sep. Roof
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Example: Mid-Segmentation with sep. Roof
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4. Triple Segmentation
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Example: Triple Segmentation I
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Example: Triple Segmentation II
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5. Triple Segmentation with sep. roof
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Example: Triple Segmentation with sep. roof
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Summary and Overview
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Vehicle Design Targets
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Topic 3
Topic 3
Chapter 2, Lecture 1 : Aerodynamics, Design and Packaging
Title
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Aerodynamics and Design
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Vehicle Development (1)
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Vehicle Development (2)
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Vehicle Development (3)
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Shaping
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Influencing Variables Aerodynamics - Design
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User Group
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Design Process
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Complex Shading Effect
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Interior Variability
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Aerodynamic Influences on the Vehicle Functions
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Fuel Consumption
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Development of the cw- Values
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Influences on the Aerodynamics
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cw-Value Optimisation
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Response to Cross Winds
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Lift and Pitching Moment
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Influence of Body Form on the Yawing Moment
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Optimisation of Aerodynamics Example Exterior Mirror
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Water Gutter to the Benefit of Perception Safety
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Optimisation Potential Aerodynamics
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Aerodynamic Drag ? Conflict of Aims (1)
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Aerodynamic Drag ? Conflict of Aims (2)
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Aerodynamic Drag ? Conflict of Aims (3)
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Research on Aerodynamics
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Example According to Reynolds Number
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Topic 4
Topic 4
Chapter 2, Lecture 2 : Aerodynamics, Design and Packaging
Title
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Package
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Definition of Package
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Package Plan ? Top View
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Package Plan ? Front View
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Package Plan ? Side View
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Package Plan ? Side View Detailed View of Driver?s Seat
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Influencing Variable on the Intersecting Point Human - Machine
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Posture of the Driver as Necessary Result
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Criteria for Driver`s Place Design
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Frequency Density and Comulative Frequency
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Optimum Seating Position in the Vehicle
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Definition Seating-Reference-Point
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Two Dimensional Body Contour Template
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Driver Seating Position at Different Vehicle Categories
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Monocular, Binocular and Ambinocular Visual Field
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Angular Range for Head- and Eye Movement
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Areas of Direct and Indirect Sight
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Schematic Presentation of the 95% Eye-Ellipse
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Sight Fields and Sight Coverings in the Side View
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Visual Semi Circle, Sight Wedge and Authorized Sight Covering out of a Vehicle (§ 35b StVZO)
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Obscuration in the Rear Area
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Sight Obscuration at Trucks
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Criteria of Operating Conception
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Reach Contour for Control Elements
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Operation Frequencies at 100.000 km Mileage
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Priority Groups for Hand-Operated Control
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Adjustable Buck and Simulation Suits
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Topic 5
Topic 5
Chapter 3, Lecture 1 : Onboard and Lighting Systems
Title
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Electrical Environment of the VW-Beetle
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Today?s State of the Art: S-Class DaimlerChrysler
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Future Electrical Systems in Vehicles
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Classification of Electrical Systems
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Electromechanical Brake (EMB) of Continental Teves
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Electromechanical Brake Actuator
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Electrical Power Assisted Steering
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EPAS Systems
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Active Front Steering Technology
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Fundamental Improvements by Electrical Systems
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Electrical Distribution System (EDS)
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Development of the Required Electrical Energy
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Dual Voltage Vehicle Electrical System ? Topology
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42V Powernet ? Advantages and Disadvantages
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Three-Phase Alternator
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Starter Battery 12V
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Working Principle of a PEM-Fuel-Cell
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System Description ISAD
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Control Principle ISAD
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Topic 6
Topic 6
Chapter 3, Lecture 2 : Onboard and Lighting Systems
Title
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Vehicle Lighting
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Requirements for Headlamp System
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Bright/Dark Cut-Off Line
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Construction of Front Headlight
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Headlight Systems
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Paraboloid Headlights
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Illumination-Reflector Diameter
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Illumination Field-Reflector Focal Length
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Illumination Field-Reflector Form
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Poly Ellipsoid (PE) Headlight
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PE-Plus (combined with VF)
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Variable Focus (VF)
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Relative Lighting Power for Identical Headlamp Assembly Space
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Light Distribution on Lens
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Light Distribution
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Light Sources
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Litronic System
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Bifunction Litronic
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Optimization of the Front Illumination
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Automatic Headlamp Levelling
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Headlamp Levelling
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Cornering Light
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Cornering Light
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Adaptive Light Distribution
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Adaptive Light Distribution
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Concept for Adaptive Front Illumination
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Control Principle Cornering Light
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Topic 7
Topic 7
Chapter 4 : Driver Assistance Systems
Title
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New View of Vehicle Development
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The Elements of Traffic
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Levels of Vehicle Guidance
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Levels of Driver Support
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Interaction between Driver and System
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Environment Detection by Human Beings
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Influences of Vehicle Systems on Traffic
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Legal Basis
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System Overview
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Development of Driver Assistance Systems
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Functional Structure of a Lidar-Sensor
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Exemplary Concept of (Laser) Sensors
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Exemplary Concept of (Radar) Sensors
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Saw-tooth Frequency Modulation of FMCW-Radar
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Image Processing
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Test Procedures of Sensor Evaluation
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Test Procedures of Sensor Evaluation - Steady-state Test -
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Detection of the Friction Coefficient
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Analysis of Automatic Steering Regulation
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Automatic Brake Control
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Constituents of an Intelligent Cruise Control Unit (ACC)
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Driver Assistance System: ACC
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Traffic Flow Simulation Program PELOPS
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Assessment of ACC Systemsfrom the point of view of Convoys
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Heading Control
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Possible Components of Collision Avoidance
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The Vision: Accident-free Vehicles
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Complete Autonomous Driving (Vita II)
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GPS Receiver, Radio Communication
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Path Levels of GPS-Satellites
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Equations for GPS-Positioning
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Principle of DGPS-Navigation
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SAM - Situation Adaptive Powertrain Management
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COMPANION
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Automated highway systems
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Arrangement in time horizon
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Topic 8
Topic 8
PDF Format Lecture Scripts
Automotive Engineering Lecture 3
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