Case study of environmental effects


The manufacture of a motor car

A motor car is manufactured from many materials and many components. Each component is designed for a purpose and the materials selected for their particular characteristics.

body shellsteel (iron + manganese, phosphorous, silicon and carbon)
wheelssteel alloy
engineiron, steel alloys, Al, Zn
exhaust systemiron/steel Pt in catalytic systems
batteryPb sulphuric acid
electrical wiringCu Al
glasssilica from sand
plasticsderived from chemical industry (oil) used for headlining, seats,tyres, insulation
rubbertyres
exteriorplastic base, china clay
tankpetrol
sumpoil


All of the raw materials have to be originally obtained from the Earth. The table gives some idea of the amount of each metal in the Earth's crust.

Element

Symbol

% Earth's Crust

Aluminium

Al

8.3

Iron

Fe

4.8

Titanium

Ti

0.53

Mangesium

Mn

0.1

Vanadium

V

0.012

Zinc

Zn

0.0081

Chromium

Cr

0.0077

Nickel

Ni

0.0061

Copper

Cu

0.005

Cobalt

Co

0.0018

Lead

Pb

0.0013

Uranium

U

0.00022

Tin

Sn

0.00016

Tungsten

W

0.00012

Molibdenum

M

0.00011

Antinomy

An

0.000045

Mercury

Hg

0.000008

Silver

Ag

0.0000065

Platinum

Pt

0.0000028

Gold

Au

0.00000035

To turn these materials into a car demands considerable amounts of energy, to mine, transport and refine the ores, to melt and shape them and to assemble them. In terms of abundance Al is more common than Fe but it is much more difficult to refine from the material mined from the earth. Manufacturing also involves labour and water. The water is often used to cool processes.

To manufacture a typical car requires about 35Giga Joules of energy, which is equivalent to burning about 1.2 tonnes of coal and which releases about 4.4 tonnes of CO2. About 4 cubic metres of water are also needed to manufacture each car.

Apart from the environmental cost associated with the production of the car there are impacts that arise from its use and from the disposal of the car at the end of its life. The concept of such analysis is Life Cycle Assessment and should encompass the entire cradle to grave activities involved during the lifetime of this car.