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Benefits to Operators
There are direct benefits which operators can gain from TPM:
- A clean, tidy and safer workplace. One of the most visible benefits
of TPM is the improvement in the workplace and general working conditions.
- Problems and faults fixed. The problems and faults which have
hindered people's jobs and caused a lot of frustration are rectified.
- A say in what goes on in their area. People have some control over
their own working area, and have the satisfaction of suggesting improvements and
seeing them implemented.
- Opportunities to increase skills and knowledge. TPM programmes offer
increased training and development opportunities for the shop floor.
- Increased self-confidence. Better training and the ability to
self-manage problems and implement improvements builds self-esteem.
- Fewer panics. Reduced faults and problems leads to a more pleasant
working environment.
- People working smarter, not harder. Efforts are more productive.
Dirty, difficult, or hazardous tasks are investigated and eliminated where possible.
Benefits to Maintenance Staff
- Machinery, equipment, and tooling, etc., which is clean, kept in good
condition, and, as a result is easier and safer to work on.
- Less breakdown maintenance. A significant reduction in breakdowns
can be achieved with TPM. This means less panics, pressure, and unsocial working
hours to restore equipment to operational condition.
- Less time spent carrying out unskilled tasks. Skilled maintenance
staff are relieved of the many simple but important tasks they have traditionally
carried out.
- More time to spend on preventing breakdowns. The skills of
maintenance staff can be used more effectively. This will include establishing
a maintenance strategy for each piece of equipment, investigating problems, and
eliminating the root causes.
- More active involvement. Maintenance staff are actively involved in
the production process, rather than being kept at arm's length until something
goes wrong.
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