WORDS OF WISDOM
- Keep an open mind on product design
up to Stage 5. Mouldmakers, designers and moulders may
see ways to improve production economics with little or no change in
product appearance. Don't be unnecessarily rigid on dimensional
tolerances.
- Identified mouldmakers
should take encouragement from the fact that they have been chosen as
potential suppliers because of their particular skills and abilities.
Initial budget prices should be accepted until a detail specification
has been established. It is not practical for a mouldmaker to give a
firm contract price at the outset; forcing him to do so may result in
an estimate so high that the project is aborted or so low that all
parties become dissatisfied.
- If possible let the PENTAMODE team leader
emerge rather than be imposed. The customer may feel that
he should have the right to appoint a leader but this may not necessarily
be in his best interest or that of the project.
- Don't mix technical discussion and
commercial negotiation. Most team members are likely to
have technical backgrounds therefore negotiation over contract prices
is best conducted separately by those with financial authority who will
have recourse to technical advice.
- Communicate. Team members
should always be prepared to voice any doubts about specifications or
procedures at any stage.
- Listen - especially to
the design assumptions. Each team member should be constantly aware that he
is committing his own department or company to action. Even if the other
chap doesn't take notes make sure you do.
- Don't over-complicate mould
design. It is sensible to consider appropriate, leading
edge technologies and design aids (e.g. computer analysis) for challenging
applications but simple moulds are best for simple products. The mould is
only the channel leading from a design concept to an end product.
- Moulding cycle times, and the final product
cost are greatly influenced by part and tool design and
the careful selection of the moulding material.
- Late starting predicates
the certainty of late finishing.
- Horses for courses. The
most suitable supplier for each element of the project should be selected;
remember that high prices do not necessarily guarantee satisfaction.
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