Practical Ways to Reduce Energy and Water Consumption

Below are just a few examples of where energy and also water consumption can be reduced, and thus targets set to reach wider objectives:

 

Boilers
Cost Target Measures planned/action
No cost Improve efficiency of boiler plant by n % by n months Check plant weekly to identify:
  • Leakage from pipework and flanges etd
  • Gas odours
  • Burns and other signs of damage to flues and boilers
  • Higher noise levels than usual
  • Air vent blockage
  • Warning lights
Low cost Reduce heat losses from pipes by 60 % in n.months

Investigation of pipes and flanges in the boiler room

Ensure that all pipework not heating the production areas is insulated

Insulate all valves and flanges that are 50mm or bigger with quick release valve jackets

 

Compressed air system
Cost Target Measures planned/action
No cost Reduce compressed air costs by n % over n months

Raise awareness of the high cost of generating compressed air at meetings

Communicate via posters etc on site of the costs of generating compressed air and how it can be conserved

Low cost Ensure that all compressed air tools are electrically powered in n months Feasibility will be assessed and electrical tools will be purchased should it be practical

 

Lighting
Cost Target Measures planned/action
No cost To reduce lighting costs by 15% over n. months through ensuring that all lights are switched off during site shut down

Undertake a lighting survey during shut dwon

Interview all out of hours staff such as cleaners

Implement a policy and responsibilities for switching off lights

Low cost To make savings of 75% over n months through using alternative lighting methods Purchase compact fluorescent bulbs to replace all tungsten bulbs

 


Attempt to identify areas of energy wastage within your company. Recommend an improvement strategy using an EIP format given previously or one of your own.

Use the form below as a guide and the key areas for reducing energy consumption.

 

Item Things to Look for Comments

Buildings:

Lighting

are lights off when not in use?

could you install automatic switch-off devices?

Is the use of natural light maximised?

do you use fluorescent or energy efficiency globes?

is lighting appropriate to the area requiring illumination?

 
Heating/cooling

are the walls and roof insulated?

are doors and windows sealed?

do doors close automatically?

do you have thermostats for automatic shut-off?

do you have trees to provide shade in the summer?

 
Hot Water

are tanks and pipes insulated?

do any taps or pipes leak?

is the thermostat at the lowest possible level?

 

Combustion Systems

Burners Furnaces Boilers Incinerators

is insulation in good condition?

do you have good heat seals on door and other openings?

is there potential for heat recovery?

do you have periodic checks of combustion efficiency?

do you use an appropriate system for the job required?

can you shut-down wholly or partially during idle time?

do you carry out periodic maintenance of temperature gauges and other accessories?

could you substitute fuels? (eg use gas instead of oil)

can you utilise waste as a fuel?

 

Ancillary equipment:

Air compressors

do you check for leaks in hoses?

do you use minimum pressure?

are air intakes in cool areas?

do you avoid use for inappropriate tasks (eg cooling, ventilation)

do you use correct size hoses?

are compressed air tools well maintained?

are compressors off when not in use?

 
Electric Motors

are motors turned off when not in use?

do you match motor size to load?

do you check motor efficiency periodically?

are belt drives correctly tensioned

can you replace old motors with new, high efficiency motors?

 

 

Energy Efficiency best practice programme: Look at the publications listed at:
http://www.ajplus.com/aj/bookshop/asp/index.asp

Federal Energy Management programme (US site, but some useful energy management / conservation ideas):
http://www.eren.doe.gov/femp/resources.html