Introduction to TPM

2) Preventive Maintenance

Preventive maintenance is time-based and typically includes periodic servicing and overhaul. An example is the motor car where the oil is changed after a certain number of miles, or a certain period of time has elapsed.

Advantages:

  • Greater control and confidence in the availability of equipment.

  • Scheduling of maintenance tasks with production requirements.

  • Scheduling of maintenance resources to give the most efficient use of labour.

  • Avoidance of the premature deterioration of equipment.


However, the cost effectiveness of preventive maintenance does depend on:

  • Knowledge of the equipment and its failure / deterioration characteristics.

  • Adherence to the maintenance schedule and the quality of the work carried out.

  • Discipline of keeping records and updating the system.


Disadvantages:

  • Can increase maintenance costs through over-maintaining equipment.

  • Can cause failures as a result of the maintenance activity.

  • Is most effective when the deterioration of the equipment is age related.




Agenda 2000